ASEPTIC CARTON BOX PACKING MACHINE
The aseptic filler for brick cartons is appropriate for the aseptic packaging of various self-flowing liquid foods and beverages, such as fruit wine, coffee, vegetable protein beverages, fruit and vegetable juice, non-gas milk substitutes, UHT sterilized liquid milk, and other plant-based milk products.
.Product parameters:
- Equipment models: SH-ZJ-A2400 type
- Packing capacity: 500ml to 1000ml
- Production capacity: 2200-2400ctns/hr
- Paper packaging forms: aluminum composite brick type
- Control: PLC human-machine interface
- Total power: 16kw
- Power supply: 50HZ 380V/220VKPMM
- Air pressure: KPM 600-655
- Installation dimensions: 3800x1800x3500mm
- Weight: 1800 kg
Frame: The machine frame stores several components and offers structural support for the filling. Generally, it is composed of sturdy materials like stainless steel to provide longevity and hygienic conditions.
Carton forming station: It is a device that transforms flat cardboard blanks into completely assembled cartons that are prepared for filling. It has a system for feeding packing materials, a mechanism for folding and pre-forming cartons, forming mandrels, bottom sealing, top flat folding and sealing, and a system for ejecting cartons.
Conveyor System: Empty cartons are moved by a conveyor system during the filling procedure. The cartons are moved from the loading station to the filling station using belts or chains.
Carton Magazine:A stack of flat, pre-formed carton blanks is kept in the carton magazine. It is built to automatically feed cartons into the filler, guaranteeing a steady supply of packing materials.
Sterilization system:To guarantee product safety and cleanliness, aseptic fillers include a sterilization system. Sterilizing agents (such as steam or H202) and sterilization chambers or nozzles are common parts of this system.
Filling Station: The product is poured into cartons at the filling station. It consists of a filling manifold or many filling heads that precisely measure and feed the required amount of liquid product into every carton.
Sealing Mechanism:Pressure and heat are usually used to seal aseptic brick cartons. To firmly seal the top of the cartons, the filler may incorporate sealing elements like rollers, hot melt applicators, or ultrasonic sealing devices.
Capping System:Aseptic fillers may come with a capping system for items like screw caps or straw applicators that need an extra closing.
Control System:A control system is used to monitor and manage the different filler functions. It is typically run by a PLC and human-machine interface (HMI). It guarantees exact control over the machine's general functioning, temperature, and sterilization conditions during the filling process.
Cleaning System:The CIP system must thoroughly clean and sterilize aseptic fillers in order to preserve hygiene. They consist of sterilization chambers, systems for sanitizing surfaces in touch with products, and other parts to adhere to stringent hygiene regulations.
Excellent design, fine craftsmanship, and the use of premium steel for culinary applications assure the equipment life
All users' benefits are guaranteed by package molding stability, which adjusts to different packaging material manufacturers.
Low loss rate packing materials guarantee clients' financial effectiveness.
Accurate measurements, little power usage, labor savings, and ease of learning.
Well-known brands comprise every component, serving as the foundation for all elite brands.
sophisticated aseptic system with several protective settings and items. All packaging materials and the filling chamber are sterilised using clean hot steam and H202.
A variety of machine models can fill carton volumes ranging from 90 ml to 1000 mL. -The material used for packaging is a 5-7 layer composite material made of PE, cardboard, and aluminum foil. This material effectively blocks the invasion of microorganisms, light, moisture, and oxygen, and retains the product's flavor components to the greatest extent possible.Depending on the volume of the package, the aseptic brick carton filling machine has a capacity ranging from 2000CPH to 20000CPH.
The entire apparatus uses an electromagnetic induction sealing system, a Japanese Panasonic frequency conversion speed regulation, a German FESTO pneumatic system, a Mitsubishi man-machine interface industrial control system, hydrogen peroxide micro spray and high-intensity UV ray double sterilization technology. Paper feeding, coding, sterilization, filling, and shaping are all done automatically, and the goods are packaged in bricks. To make aseptic goods, the filler is often coupled to a UHT sterilizer and aseptic tanks.
Sterilization of filling machine: All machine components that come into direct or indirect touch with the material must be disinfected before filling. The aseptic cavity and other portions of the machine that need to be sterilized receive a 35% concentration of H202 solution through the nozzle following the first step of air heater preheating and longitudinal paper tape heater preheating, which reaches a temperature of 360°C. PLC regulates the quantity and timing of H202 spraying automatically. It is automatically dried with sterile hot air after spraying.
Packaging material sterilization: After the sterile materials are introduced, they are sterilized using a deep tank that is filled with H202 solution. Any leftover H202 is then removed by passing the materials via an air wiper and a squeeze roller before being placed within the aseptic cavity.
The process of forming, filling, sealing, and cutting the packaging carton involves the following steps: the packing material enters the aseptic cavity through the turning roller, the forming element forms the paper tube, the paper tube is sealed on the longitudinal heating element, and the filling tube fills the aseptic material. Following filling, a cutting tool is used to cut off the goods, and high-frequency induction heating seals the carton horizontally.
